How Much Does Gyrocopter Rotor Blades Weigh?

The blade set diameter (length) of the rotorcraft must be selected based on the maximum loaded gross weight. But How Much Does Gyrocopter Rotor Blades Weigh? The airfoil state of the edges is likewise significant for ideal execution. In the early years, I chose a NACA 8-H-12 airfoil for every one of my sharp edges, since it looked like the state of the edge areas used by the early gyroplanes.

Max Munk planned this airfoil, otherwise called the M7, at NACA in 1923. Besides, Figure 9-11 in the book “Streamlined features of the Helicopter” by Gesso and Myers, shows that for this airfoil, working at low area lift coefficient as in a gyroplane, a critical drag decrease is acknowledged over different airfoils.

On the off chance that you are planning a gyro or helicopter, I emphatically suggest getting a duplicate of Gesso and Myers. It has been a book of scriptures to me and many other rotorcraft fashioners.

Does Gyrocopter Rotor Blades Weigh

Consider that the airfoil and sharp edge drag decrease must be understood, assuming the edges are perfect and liberated from bugs. Uncovered bolts, outwardly of the gyrocopter rotor sharp edges, take out this drag decrease, which comes to fruition from the laminar stream.

The early Separatists’ edges were bolted aluminum and didn’t accomplish the low drag that they could have. Albeit cement was used notwithstanding bolts. I didn’t confide in the holding. It is very hard to bond aluminum and treated steel.

My viewpoint mirrors the mentality of many in the aeronautic trade and the “paste and screw” reasoning is as yet used today while joining metal by most aviation organizations. Notwithstanding, holding composite materials such as fiberglass and graphite (carbon) functions admirably.

Gyrocopter Rotor Blades

Bensen Gyrocopter Rotor Blades

The main sharp edge segment shown is for a Bensen groundbreaking that was stuck together out of wood. A steel tie ran the length along the lower part of the edge and it should take the diffusive burden.

The steel tie was appended with wood screws. At about the 75% span of the groundbreaking length, a lead weight was reached out past the main edge to adjust the detachable part of the sharp edge. A little trim tab joined to the following edge was used to assist with diminishing the pitching second.

These sharp edges were entirely adaptable, yet many individuals, including me, figured out how to fly with them. Not shown are the Bensen metal cutting edges, which used an expelled driving edge.

A level thick base skin ran the length of the groundbreaking and was bolted to the main edge. The meager top skin was fragmented and molded to give an airfoil. This skin was made in sections so it very well may be shaped by utilizing the rollers of a clothes washer where   Material was rung out after washing. Again, bolts were used to join the top skin to the main edge and base skin.

These brazier head bolts didn’t help the wind current. Neither did the holes in the top skin since divergent siphoning and the negative strain on the highest point of the sharp edges constrained air out on the top surface. The sharp edges were a lot stiffer and a major improvement over the wood edges.

Rotordyne Gyrocopter Rotor Blades

One of the early metal rotors was yet are the Rotordyne sharp edges. My two companions, Steve and Bud Phanuel., made these cutting edges. A 6061-T6 aluminum driving edge expulsion is used and covered with a 0.02-inch toughness, which is folded over the main edge and clung to the expulsion and at the following edge.

The skins are ceaseless and a couple of bolts at the following edge are used to forestall stripping. Early sharp edges had held issues and a huge void existed where the skins folded over the main edge.

The main edge was made gruff, which helped the holding, however, debased, execution. Notwithstanding, the sharp edges were modest, and they turned out to be extremely well known. An enormous 9-inch harmony Rotordyne groundbreaking was worked as displayed in figure 3.

Notwithstanding, there was no ribbing in the T.E. segment and the cutting edges would distort under load changing their shape. These edges are not ‌created, (ed: Tracy Hansen has been delivering the current 8-inch harmony Rotordyne sharp edges using holding methods as of now used by the airplane business).

Sportster Gyrocopter Rotor Blades

The early Sportster sharp edges involved ribs in the following edge made from 0.040 thick aluminum. These ribs were divided every 7 crawls to keep the T.E. from twisting from air loads. 0.025-inch tough qualities were bolted and attached to the top and lower part of the L.E.

These sharp edges functioned admirably and I gauge that around 20 Sportsters flew using these cutting edges. Notwithstanding, they were work escalated, and the bolts didn’t permit a laminar stream.

The edges were upgraded using ribs made from 6061-T6 aluminum expulsions cut into one-inch length. The ribs are bolted to the main edge expulsion and fiberglass skins are attached to the upper and lower surface. The skins are made using temperature relieved fiberglass/epoxy.

These sharp edges are efficiently smooth and curved as of now assembling these edges for individuals who need a rotor that can lift ‌to 1,400 lbs. The HA-28 Sportster sharp edges have a circle width of 28 feet and a harmony of 9 inches and every groundbreaking weighs 34 lbs, which incorporates the 2.6 lb tip weight.

Sky Wheel Gyrocopter Rotor Blades

After learning about the superior execution of the HA-23 rotor, Mr. McCutcheon planned and fabricated 8-inch harmony edges that used an L.E. expulsion made from 6061-T6 covered with 0.09 thick wet layup up fiberglass using broken gum. No ribs were, and the edges were incredibly weighty.

Albeit the 8-inch harmony isn’t huge enough for a two-place gyro, a considerable lot of these edges were used for those airplanes. On single-place gyroplanes, many mishaps happened which have persuaded pilots to think that, there is a unique coupling between the rotor and the airframe.

The sharp edges are done being delivered, (ed: Although the McCutcheon groundbreaking production has shut its entryways, it is very normal to see 8-inch Sky Wheel edges on both two spots and single spot gyros at different fly-ins. Canadian Home Rotors bought the manufacturing privileges and gear for the helicopter profile of this edge to fit on their Safari Kit Helicopter).

Mythical Serpent Wings Gyrocopters Rotor Blades

Ernie Boyette of Rotor Flight Dynamics creates an all-aluminum-fortified sharp edge, which has a harmony of 7 inches and a distance across from 22 to 25 feet. The main edge is made of an expelled 6061-T6-aluminum area.

The sharp edges are light and adjusted regarding the 25% harmony at the tip and they are great for the single spot, ultralight gyroplanes, like my Bumble Bee. At his cost of $1,195 for a bunch of sharp edges, I can’t create composite Bumble Bee edges. I suggest reaching him.

All-Extruded Aluminum

Rotor edges expelled out of one piece of aluminum without a developed following edge and built out of 6063 compositional aluminum are exceptionally low in strength and unsatisfactory for this application, (ed: According to Mc Master-Carr list page 3104, the yield strength of 6063 is recorded at 21ksi while the yield strength of 6061 is 40ksi) The divider thickness is 0.09 inches thick for the T.E.

What’s more thusly, the edges don’t adjust regarding the 25% harmony. Ongoing upgrades have seen the utilization of a 6061 fight. however, there are no definite reports of how or, then again, assuming that it has worked on the plan.

Gyrocopters Rotor Considerations

If you will plan your rotor cutting edges or simply buy a set, you ought to think about the accompanying things. The part ‌at the external half of the edge sweep should adjust about the 25% harmony of the edge area.

The anxieties in the groundbreaking segment were still up in the air and showed to be not exactly the most extreme strength of the sharp edge material. My book “Current Gyroplane Design” lets you know how to do this and there are various PC programs in it that can help in deciding pressure and loads on the sharp edge.

See my site at assuming you wish to buy this book? Assuming that you feel somewhat unsure regarding the strength of the cutting edges you are purchasing, ask the producer for a pressure report.


For a rotorcraft, the rotor blade is an airfoil that produces lift. Two rotor blades and a center section make up a “set” of rotor blades. Sometimes, the hub bar is also referred to as the center section. That’s all we have on How Much Does Gyrocopter Rotor Blades Weigh?

The blade set diameter (length) should be selected according to the maximum gross weight of the rotorcraft. The maximum gross weight includes the rotorcraft, pilot, passenger (if any), fuel, oil, and baggage.

Frequently Asked Questions

How much weight can a gyrocopter lift?

The Basic Commander with Rotax 447 motor, a gyroplane sold during the 1980s and extremely famous yet today, is restricted to the greatest pilot weight of 175 pounds.

What do rotor sharp edges comprise?

The sharp edges are comprised of aluminum or fiberglass-supported polyester, carbon fiber built-up plastics, or wood or epoxy overlays [2,3]. A schematic outline of a rotor groundbreaking is given in Figure 4.2. The outside state of the cutting edges depends on streamlined features however, they are still up in the air by thoughtfulness regarding strength.

How do the rotors of a gyrocopter work?

An essential contrast between helicopters and gyroplanes is that in controlled flight, a gyroplane rotor framework works in autorotation. The rotor turns uninhibitedly because of air streaming up through the sharp edges, rather than utilizing motor ability to turn the cutting edges and draw air down from a higher place.

Is it difficult to fly a gyrocopter?

Gyrocopters will be more straightforward to fly as they just have three flight controls (rudder pedals, a choke, and a control stick), which is way easier than a plane or helicopter, making it ideal for fledglings who have never flown.

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